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Diamond wire saws DWS.175, DWS.250, DWS.250E

Diamond wire saw - DWS.250

The DWS.250 type diamond wire saw is currently our largest two-way vertical table saw.

The maximum workpiece cutting area is 250x250 mm and the recommended diamond wire thickness is 0.20 to 0.50 mm. The continuously adjustable wire speed goes from 0 to 4 m/s. To ensure a constant cutting pressure, the feed is done by gravity. Workpieces can be cut both wet and dry.

The DWS.250 is equipped with an operator-guided, ergonomically visible touch control. There is currently a choice of six languages (DE-EN-FR-ES-JP-CN). The industrial-grade drive and control technology ensures robust and precise operation. The built-in sensor system for end of cut, open hood or, if necessary, wire breakage ensures safety. The precision saw is made of stainless steel and anodized aluminum.

On the slot table of the DWS.250 your workpieces can be fixed flexibly with our offered clamping devices, see accessories below.

Technical data

Saw housing	Type	Stainless steel - aluminum - construction
	Safety	according to the European derectives
	Saw dimensions	H 1050 x L 700 x B 450 mm
	Saw weight	85 kg
Drive / Power supply	Engine power	120 Watt
	Power supply	100-240 V / 50-60 Hz
Diamond wire	Outer diameter	0,2 - 0,5 mm
	Wire length	30 m
	Drum diameter	250 mm
Control system	Operating interface	Color touch panel
	Security code protection	deactivatable
Separation	Separation methode	Diamond wire cut
	Cutting pressure	Constant / gravity
	Cutting speed	0 - 4 m/s
Sample	Max. sample weight	20 kg
	Max. sample dimension	250 mm x 250 mm
	Clamping device	Clamping device
Wire cleaning	Kind	mech. water swirling
	Alternate	dry or air jet

Diamond wire saw

Diamond wire saws DWS.175, DWS.250, DWS.250E

DWS.250

max. workpiece size 250 x 250 mm (cutting height and length)
accessories for this type

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Accessories

Diamond wire saw - Tools holder — Example

Tools holder

Art. WH.7

This tool holder, made of anodized aluminum, is used to hold various tools that are necessary for operating the saw and the clamping devices. For quick and orderly access, the tool holder is attached to the back of the diamond wire saw.

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Diamond wire saw - Signal light — Example

Signal light

Art. SL.3

This signal lamp indicates the operating status of the diamond wire saw with 3 colors (green-yellow-red). Since our saws can work without constant supervision, the signal light helps to inform the operator about the operating status over a greater distance.

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Diamond wire saw - Rotary unit — Example

Rotary unit

Art. DE.130

If you need cutting surfaces with minimum roughness and flatness, you can't do without the DE.130 turning unit. During the sawing process, the workpiece, which is held in a four-jaw chuck, rotates at the same time. The turning unit can be adjusted by hand in the X direction with an accuracy of 0.01 mm. A digital scale shows the current positions. Parts from 5 to 130 mm outside diameter can be clamped and separated with the turning unit. Even the smallest groove recesses can be produced with the DE.130. The unit is mounted on the grooving table. The speed is infinitely variable.

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SE-Hauptbild — Example

Adjustable clamping unit

Art. SE.XXX

Workpieces can be clamped and machined horizontally or vertically on this clamping unit equipped with grooves. The clamping unit can be fed in the X direction with an accuracy of 0.01 mm. A digital scale shows the current position.

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Diamond wire saw - Machine vice — Example

Machine vice

Art. MS.150

This slotted machine vice has a quick clamping system. It is aligned on the slot table so that the diamond wire enters the vise slot and saws through or into the clamped part. Both sides of the workpiece are held in the process. The maximum clamping travel is 150 mm. The lightweight vise is made of anodized aluminum.

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Diamond wire saw - Clamping set — Example

Clamping set

Art. SP.58

With our 58-piece clamping set, parts can be clamped easily and directly on the slot table. The nickel-plated clamping elements for 10 mm grooves and M8 threads are clearly arranged in a plastic case.

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Diamond wire saw - Clamping block set — Example

Clamping block set

Art. SB.180

This clamping block set can be used to clamp round and square as well as small and large parts (up to 375 x 375 mm). Both clamping jaws are mounted directly on the slot table and can be moved independently of each other. The clamping block set is made of anodized aluminum, the clamping surfaces are made of stainless steel.

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Diamond wire saw - Clamping bock set — Example

Clamping bock set

Art. SB.60

This clamping block set can be used to clamp round and square as well as small and large parts (up to 110 x 110 mm). It is mounted directly on the slot table. The two clamping jaws can be moved independently of each other on the entire slot table. The SB-60 set is also used to hold all specimen holders, which can be fed with the optional built-in micrometer with an accuracy of 0.01 mm. The clamping block set is made of anodized aluminum, the clamping surfaces are made of stainless steel.

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Diamond wire saw - Built-in micrometer — Example

Built-in micrometer

Art. EM.50

This micrometer is used to feed the various specimen holders in conjunction with the SB.60 clamping block set. The total adjustment travel is 50 mm with a feed accuracy of 0.01 mm.

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Diamond wire saw - Side sample carrier — Example

Side sample carrier

Art. SPT

This side sample carrier is used for direct mounting of specimens or our various carrier discs (TS.X), onto which the smallest specimens can be glued. The SPT.30/80 can be used to clamp cylindrical specimens from 30 to 80 mm but also non-shaped specimens up to 90x90 mm. The side sample carrier is part of the standard equipment of the DWS.100. It is optionally available in conjunction with the SB.60 clamping block set and the SE.XXX clamping unit.

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Diamond wire saw - Mini vice — Example

Mini vice

Art. MS.30

This mini vise is used to clamp the smallest specimens with a max. clamping width of 30 mm. The lateral specimen grips STP or frontal specimen grips FPT are used to hold the MS.30.

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Diamond wire saw - Micro vice — Example

Micro vice

Art. MS-15

This micro vise is used to clamp the smallest specimens with a max. clamping width of 15 mm. The lateral specimen holder STP or frontal specimen holder FPT is used to hold the MS.15.

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Diamond wire saw - Frontal sample carrier — Example

Frontal sample carrier

Art. FPT.50

This frontal sample carrier is used to hold our specimen holder discs APT.50 and KPT.50 mm as well as the mini vice MS.30 or the rotary table DT.50. The frontal sample carrier can be used with the diamond wire saw DWS.100, the clamping block set SB.60 or the clamping unit SE.XXX.

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Diamond wire saw - Rotary table — Example

Rotary table

Art. DT.50

With this sample carrier can be rotated to an accuracy of 1° and then separated. This rotary table is used to hold our various sample holders with a diameter of 50 mm. The DT.50 itself is clamped on the frontal sample carrier.

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Diamond wire saw - Horizontal sample carrier — Example

Horizontal sample carrier

Art. HPT.20/40

This horizontal sample carrier serves as an all-round sample holder, as small holders made in-house can be attached to it. The HPT.20/40 can be inserted directly into the specimen holder of the DWS.100. In conjunction with the SE.XXX clamping unit and the SB.60 clamping block set, it can also be used with all grooving table saws.

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Diamond wire saw - Adjustable stop — Example

Adjustable stop

Art. AB.50

This adjustable stop consists of a clamping plate and a micrometer. It serves as a stop for uniform, repeatable specimen displacement. It is simply fixed in the corresponding groove of the groove table.

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Diamond wire saw - Goniometer — Example

Goniometer

Art. GPT.4

This goniometer is adjustable in four axes and can be inserted directly into the specimen holder of the DWS.100 with its receptacle. In conjunction with the SE.XXX clamping unit or the SB.60 clamping block set, it can also be used in all slot table machines. The adjustment key, specimen holding plate and a pair of wax pads are included in the scope of delivery.

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Diamond wire saw - Heating plate — Example

Heating plate

Art. HP.18

This heating plate is used for melting wax, which is used for easy and detachable mounting of your samples on our carrier disks TS. The heating surface is 18x18 cm, the max. adjustable temperature is 300°C.

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Diamond wire saw - Special wax — Example

Special wax

Art. SW.4

With this special wax, samples can be easily and detachably bonded to our carrier discs TS. The carrier disc is heated on a heating plate and the wax is melted on it at approx. 70°C. The samples is then pressed into the liquid wax and allowed to cool. The sample is then pressed into the liquid wax and allowed to cool. The wax holding force is quite sufficient for a diamond wire cut.

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Diamond wire saw - Carrier disc / ceramic

Carrier disc / ceramic

Art. TS.K

Ceramic support discs with diameter D50 or D80 mm for sticking small samples.

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Diamond wire saw - Carrier discs / aluminum

Carrier discs / aluminum

Art. TS.A

Carrier discs made of aluminum with diameter D50 or D80 mm for mounting/adhering small samples.

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Diamond wire saw - Scraber plate — Example

Scraber plate

Art. SP.200

Scraper plate made of anodized Aluminim including one ceramic disc each D50 and D80 as well as a scraper blade, for the safe removal of wax residues on the sample carriers.

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Diamond wire saw - Potting resin — Example

Potting resin

Art. VH.1

Potting resin for embedding samples, consisting of 1 kg hardener and epoxy resin as well as 3 pcs. silicone cups and 10 pcs. wooden sticks for mixing a transparent embedding compound with a curing time of approx. 3 hours.

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Diamond wire saw - Potting boxes — Example

Potting boxes

Art. GB.16

Reusable silicone containers in 16 different quardrat and rectangular shapes with widths, lengths and heights from 20x20x20 mm to 100x40x20 and 75x75x75 mm for embedding difficult-to-clamp samples.

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Diamond wire saw - Unter table

Unter table

Art. UT.X

This under table for placing our diamond wire saws, consisting of aluminum profiles with plastic panels and a three-part and lockable drawer cabinet. Available with adjustable machine feet or two fixed and two movable casters. The size and height of the lower table is adapted to the corresponding saw type for ergonomic working.

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Diamond wire saw - Magnifying lamp — Example

Magnifying lamp

Art. LL.400

Magnifying lamp including holder for optimal illumination of the work table (63 LED`s) as well as for magnified view of the separating cut (2.5x). The gooseneck allows quick and easy positioning of the magnifying lamp.

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Diamond wire saw - Microloupe — Example

Microloupe

Art. ML.30

The hand-held microloupe can be used to inspect diamond wire wear directly on the saw. The focusable magnifier with 30x magnification has an integrated illumination.

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Diamond wire saw - Line laser — Example

Line laser

Art. LA.1

The focusable, 24V class 1 line laser helps to align the specimens. It is attached to the saw with the corresponding holder and is switched on and off at the machine display.

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Diamond wire saw - Spray protection — Example

Spray protection

Art. SP.XXX

The Plexiglas splash guard protects the work table from being tampered with during sawing and from possible water splashes or material splinters. It is simply placed in the groove of the groove table.

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Diamond wire saw - Grease gun — Example

Grease gun

Art. FP.60

The mini grease gun is used for regreasing the two rotating shafts in the saw by the customer. 40 ml of special grease is supplied together with the grease gun. When, how and where regreasing is required is indicated to the operator on the machine display.

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Diamond wire saw - Cutting fluid — Example

Cutting fluid

Art. SF.1

This cutting fluid is a concentrate without hazardous substances and biodegradable. An addition of 3-5% in the water avoids the corroding of the sample to be machined, e.g. made of steel, and prevents the material abrasion from sticking to the diamond wire. The liquid is filled in a transparent 1 liter plastic bottle.

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Diamond wire saw - Power cleaner — Example

Power cleaner

Art. KR.5

The Würth power cleaner is a detergent for metallic surfaces and at the same time gentle on paint, rubber and plastic parts. It is filled in a 500 ml spray bottle.

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