Front view of a diamond wire saw type DWS.100

Diamond wire saw DWS.100

The diamond wire saw type DWS.100 is a table saw in horizontal design so that the smallest cut-offs can be observed with the naked eye or also by means of an attached microscope.

The maximum workpiece cutting area is 90 x 90 mm and the recommended diamond wire thickness is 0.08 to 0.35 mm. The continuously adjustable wire speed goes from 0 to 4 m/s. To ensure a constant cutting pressure, the feed is done by gravity. Workpieces can be cut both wet and dry.

The DWS.100 is equipped with an operator-guided, ergonomically visible touch control system from which six languages can currently be selected (DE-EN-FR-ES-JP-CN). The industrial-grade drive and control technology ensure robust and precise operation. The built-in sensors for end of cut, open hood or wire breakage ensure safety. The precision saw is made of stainless steel and anodized aluminum.

For clamping the workpieces we offer different clamping devices with the same and therefore easily exchangeable locking system, see accessories below.

Video

Technische Daten

Saw housing Typ Stainless steel -aluminum -construction
Safety according to European directive
Saw dimesions H 410 x L 530 x B 350 mm
Saw weight 35 kg
Drive / Power supply Engine power 120 Watt
Power supply 100-240 V / 50-60 Hz
Diamond wire Outer diameter 0,05- 0,35 mm
Wire length 20 m
Drum diameter 100 mm
Control system Operating interface color touch panel
Security code protection deactivatable
Separation Separation method Diamond wire cut
Cutting pressure Constant / gravity
Cutting speed 0 - 4 m/Sek.
Sample Max. sample weight 1 kg
Sample dimension 90 mm x 90 mm
clamping device Various sample holders
Wire cleaning Kind Mech. water swirling
Alternate Dry or air jet

Diamond wire saw

Front view of a diamond wire saw type DWS.100

DWS.100

  • max. workpiece size 90 x 90 mm (cutting height and length)
  • Accessories included: Side sample carrier / ceramic carrier disk D50 mm & D80 mm / diamond wire 120 m / tool set / collection basket / Manual.

Accessories

Electric rotary actuator with a span
Example

Rotary drive DA.80

If you need cutting surfaces with minimum roughness and evenness, you cannot do without the DA.80 rotary drive. During the sawing process, the workpiece, which is clamped in a four-jaw chuck, rotates simultaneously. Parts with an outer diameter of up to 80 mm can be clamped and cut. Even the smallest grooves can be cut with the DA.80. The assembly of the rotary drive as well as the operation - forward and backward as well as infinitely variable speed adjustment - are child's play.

Product image Side sample carrier
Example

Side sample carrier SPT

This side sample carrier is used for direct mounting of specimens or our various carrier discs (TS.X), onto which the smallest specimens can be glued. The SPT.30/80 can be used to clamp cylindrical specimens from 30 to 80 mm but also non-shaped specimens up to 90x90 mm. The side sample carrier is part of the standard equipment of the DWS.100. It is optionally available in conjunction with the SB.60 clamping block set and the SE.XXX clamping unit.

Product image
Example

Mini vice MS.30

Der Mini-Schraubstock MS.30 dient zum Spannen kleinster Proben mit max. 30 mm Spannbreite. Als Aufnahme des MS.30 dient der Seitliche Probenträger STP oder Frontale Probenträger FPT.

FPT workpiece holder shown with accessories supplied
Example

Frontal sample carrier FPT.50

This frontal sample carrier is used to hold our specimen holder discs APT.50 and KPT.50 mm as well as the mini vice MS.30 or the rotary table DT.50. The frontal sample carrier can be used with the diamond wire saw DWS.100, the clamping block set SB.60 or the clamping unit SE.XXX.

Example

Ratary table DT.50

With the DT.50 Rotary table, samples can be rotated to an accuracy of 1° and then separated. The turntable is used to hold our various sample carrier disks with a diameter of 50 mm. The DT.50 itself is clamped onto the frontal sample carrier. (FPT.50)

product photo
Example

Horizontal sample carrier HPT.20/40

This horizontal sample carrier serves as an all-round sample holder, as small holders made in-house can be attached to it. The HPT.20/40 can be inserted directly into the specimen holder of the DWS.100. In conjunction with the SE.XXX clamping unit and the SB.60 clamping block set, it can also be used with all grooving table saws.

goniometer with accessories
Example

Goniometer GPT.4

This goniometer is adjustable in four axes and can be inserted directly into the specimen holder of the DWS.100 with its receptacle. In conjunction with the SE.XXX clamping unit or the SB.60 clamping block set, it can also be used in all slot table machines. The adjustment key, specimen holding plate and a pair of wax pads are included in the scope of delivery.

Product photo heating plate
Example

Heating plate HP.18

This heating plate is used for melting wax, which is used for easy and detachable mounting of your samples on our carrier disks TS. The heating surface is 18x18 cm, the max. adjustable temperature is 300°C.

Product image SW.4
Example

Special wax SW.4

With this special wax, samples can be easily and detachably bonded to our carrier discs TS. The carrier disc is heated on a heating plate and the wax is melted on it at approx. 70°C. The samples is then pressed into the liquid wax and allowed to cool. The sample is then pressed into the liquid wax and allowed to cool. The wax holding force is quite sufficient for a diamond wire cut.

product image scraper plate with two ceramic discs 50mm and 80mm plus scraper
Example

Scraber plate SP.200

Scraper plate made of anodized Aluminim including one ceramic disc each D50 and D80 as well as a scraper blade, for the safe removal of wax residues on the sample carriers.

Potting resin + hardener and 3 silicone mixing cups + wood putty
Example

Potting resin VH.1

Potting resin for embedding samples, consisting of 1 kg hardener and epoxy resin as well as 3 pcs. silicone cups and 10 pcs. wooden sticks for mixing a transparent embedding compound with a curing time of approx. 3 hours.

illustration of the 16 Potting boxes
Example

Potting boxes GB.16

Reusable silicone containers in 16 different quardrat and rectangular shapes with widths, lengths and heights from 20x20x20 mm to 100x40x20 and 75x75x75 mm for embedding difficult-to-clamp samples.

Product image Underbench with drawer pull-outs for DWS.X

Unter table UT.X

This under table for placing our diamond wire saws, consisting of aluminum profiles with plastic panels and a three-part and lockable drawer cabinet. Available with adjustable machine feet or two fixed and two movable casters. The size and height of the lower table is adapted to the corresponding saw type for ergonomic working.

Product photo of a magnifying lamp with black neck and power supply unit
Example

Magnifying lamp LL.400

Magnifying lamp including holder for optimal illumination of the work table (63 LED`s) as well as for magnified view of the separating cut (2.5x). The gooseneck allows quick and easy positioning of the magnifying lamp.

Product image Steriomicroscope
Example

Stereo microscope SM.20

With this stereo microscope, the separating section can be observed magnified 20 to 40 times. The specimen can be focused via the eyepieces. The microscope has LED illumination as well as an articulated arm and can be easily attached to any table top with the included clamp.

Produktfoto Microlupe
Example

Microloupe ML.30

The hand-held microloupe can be used to inspect diamond wire wear directly on the saw. The focusable magnifier with 30x magnification has an integrated illumination.

product photo grease gun
Example

Grease gun FP.60

The mini grease gun is used by the customer to re-grease the two rotating shafts in the saw. The grease gun is supplied with 40 ml of special grease. The machine display shows the operator when, how and where to re-grease.

product image cutting fluid
Example

Cutting fluid SF.1

This cutting fluid is a concentrate without hazardous substances and biodegradable. An addition of 3-5% in the water avoids the corroding of the sample to be machined, e.g. made of steel, and prevents the material abrasion from sticking to the diamond wire. The liquid is filled in a transparent 1 liter plastic bottle.

product photo of the power cleaner
Example

Power cleaner KR.500

The Würth power cleaner is a detergent for metallic surfaces and at the same time gentle on paint, rubber and plastic parts. It is filled in a 500 ml spray bottle.

micro vice with 15mm clamping width
Example

Micro vice MS-15

This micro vise is used to clamp the smallest specimens with a max. clamping width of 15 mm. The lateral specimen holder STP or frontal specimen holder FPT is used to hold the MS.15.

product photo carrier disks/ aluminum

Carrier discs / aluminum TS.A50

Carrier discs made of aluminum with diameter D50 mm for mounting/adhering small samples.

product photo carrier disks/ aluminum

Carrier discs / aluminum TS.A80

Carrier discs made of aluminum with diameter D80 mm for mounting/adhering small samples.

Ceramic support discs with diameter D50 or D80 mm for sticking small samples.

Carrier disc / ceramic TS.K50

Ceramic support discs with diameter D50 mm for sticking small samples.

Ceramic support discs with diameter D50 or D80 mm for sticking small samples.

Carrier disc / ceramic TS.K80

Ceramic support discs with diameter D80 mm for sticking small samples.

Diamond wires on spools suitable for DWS.100

The DWS 100 is suitable for the diamond wire diameters listed here.

Type Outer-Ø
(mm)		 Core wire-Ø
(µm)		 Grain size
(µm)		 Tensile strength
(N)		 Wire length*
(m)		 min. Wheel-Ø
(mm)
DW.050-T
0,05 - 0,055 40 5 - 8 6 30 - 1000 40
DW.080-L
0,08 - 0,085 60 10 - 12 14 30 - 1000 40
DW.150-L
0,13 - 0,15 110 15 - 20 35 30 - 1000 60
DW.200-L
0,18 - 0,20 150 20 - 30 50 30 - 1000 80
DW.250-L
0,23 - 0,26 180 30 - 40 80 30 - 1000 80
CBN.250
0,23 - 0,26 180 30 - 40 80 30 - 1000 80
DW.250-K
0,23 - 0,26 180 30 - 40 80 30 - 1000 80
DW.350-L
0,33 - 0,36 250 40 - 50 200 30 - 1000 100
DW.350-M
0,33 - 0,35 270 30 - 40 150 30 - 1000 100
CBN.350
0,33 - 0,36 250 40 - 50 200 30 - 1000 100

Legend

DW. = Diamond wire / CBN. = cubic boron nitride

-L = many diamonds / -K = few diamonds / -M = multi-strand diamond wire / -T = tungsten core wire