Overview of diamond wire saws

With this diamond wire saws from Diamond WireTec you can make fine separation cuts in materials such as glass, ceramic, plastic, metal - to name just a few. However, the most common application is the cutting of samples made of various substances, so-called hybrid materials.

With a cutting surface of maximum cutting height of 245 mm and a maximum cutting depth of 245 mm and a cutting blade of only 0.1 to 0.5 mm – depending on the diamond wire strength – samples can be cut without structural changes and, if necessary, without cooling lubricant. Bevels breaks or smearing are also not to be expected. Separation cuts with wall strengths of less than 1 mm can be made. Many cutting examples you find under COMMISSION SEPARATION CUT.

When developing our precision diamond wire saws, we place great emphasis on simple operation, a high level of safety and long lifetimes. This starts with the selection of materials, the use of industrial-strength and standardised components, protective covers on moving machine parts and menu-guided control with languages in DE-EN-FR-ES-CN as well as a wide variety of installed monitoring sensors.

Our current line of standard diamond wire saws stands out first of all due to the size of the cutting range of the workpieces/samples.

diamond wire saw DWS 100
diamond wire saw DWS100
Precision diamond wire saw type DWS 175
diamond wire saw DWS175
diamond wire saw DWS 250
diamond wire saw DWS250

 


All of our precision diamond wire saws ...

  • Are equipped with sturdy industrial engines and integrated absolute encoders
  • Consist of rust-free materials such as aluminium, stainless steel and plastic
  • Have safety sensors for wire break and separation cut limit stops
  • Feature a micrometre workpiece infeed (optional for DWS175 and DWS250)
  • Can be operated in dry and wet cutting processes
  • Have quality control system with large and colourful touch panel
  • Are equipped with a wire cleaning and corrosion protection unit
  • Enable cold, precise and plane-parallel separation cuts
  • Do not generate any considerable amount of heat when making the separation cut
  • Feature automatic winding of the wire onto the spool

 

Table of diamond wire saws Diamond Wiretec GmbH & Co.KG ...

Machine type DWS100 DWS175 DWS250
Housing Stainless steel aluminium construction Stainless steel aluminium construction Stainless steel aluminium construction
Safety Acc. to machinery directive Acc. to machinery directive Acc. to machinery directive
Machine dimensions H410 x L530 x B350 mm H770 x L570 x B350 mm H1020 x L600 x B450 mm
Machine weight 35 kg 65 kg 85 kg
Drive / Supply      
Engine power 120 Watt 120 Watt 120 Watt
Power supply 100-240 V / 50-60 Hz 100-240 V / 50-60 Hz 100-240 V / 50-60 Hz
Diamond wire      
Wire diameter 0,1 - 0,35 mm 0,2 - 0,45 mm 0,2 - 0,45 mm
Diamond wire length 19 m 28 m 28 m
Spool diameter 100 mm 175 mm 250 mm
Control unit      
User interface Colour touch panel Colour touch panel Colour touch panel
Protection via access code Can be deactivated Can be deactivated Can be deactivated
Cutting      
Cutting procedure Diamond wire saw cut Diamond wire saw cut Diamond wire saw cut
Cutting pressure Constant/Gravity Constant/Gravity Constant/Gravity
Cutting speed 0 - 4 m/Sek. 0 - 4 m/Sek. 0 - 4 m/Sek.
Samples      
Sample weight max. 0,5 kg 15 kg 20 kg
Sample dimensions 85 mm x 85 mm 170 mm x 170 mm 245 mm x 245 mm
Clamping device Ceramic disc Slot table Slot table
Wire cleaning      
Type Mech. Water whirling Mech. Water whirling Mech. Water whirling
Alternative Dry or air jet Dry or air jet Dry or air jet