Commission separation cuts

If purchasing a Diamond WireTec diamond wire saw is not economically viable for you, then we are happy to take your commission order. We cut your workpieces in line with your specifications at economic prices. Just send us your request – preferably with a sample – so we can make you an offer.

To the contact form

 

Part description

This is a separation cut of a spark plug from a benzene combustion engine. The spark plug consists of different materials.

Part description

How to remove finely structured and expensive 3D metal parts (SLS Selective Laser Sintering) from the base plate? Using a diamond wire cut through a diamond wire saw. The part remains undamaged and the base plate is almost free of residue.

Part description

This is an electronic component, an EPROM (storage medium), whose connection claw leads to a chip, here precisely and finely cut.

Part description

These ceramic gas nozzles were cut to size. As clamping device the special machine vice MS85 was used.

Part description

This special screw should be cut for the quality control

Part description

This profiles of rubber-metal should be cut for the quality control in a car factory.

Part description

This sensor should be cut to the presentation at the exhibition

Part description

This is a quartz glass, which must be separated for testing purposes.

Part description

This is a rock from space, a so-called meteorite. It consists of silicate minerals and an iron-nickel alloy. The Swiss collector intends to separate the meteorites into slices and process them into jewelery.

Part description

This is a coin (10 cent piece) which was processed into three layers with two fine saw cuts. Please note that the coin must still be clamped (held). In this case, with special wax on a ceramic disc.

Part description

This is a separation cut through a combustion engine. The cut was made through the spark plug, piston, connecting rod, roller bearing and housing, among others.

Part description

Whether for production or quality control, parts made of ceramics can be separated cleanly and precisely.

Part description

Whether for production or quality control, parts made of ceramics can be separated cleanly and precisely.

Part description

This tube of carbon should be cut in different angles and without edges outbreaks

Part description

This is an earth cable made out of copper, metal and rubber. After making the fine separation cut, you can see the exact arrangement of the individual strands after the production process.

Part description

Here you can see the diamond wire cut of an 3 mm big hardened steel ball, how they are used in ball bearings. The cut serves simpler hardness testing.

Part description

Here she could see small zirconium rods as they are processed for example in Dentallobors.

Part description

This is a hard metal insert tip, which can become faulty during production. This can be checked after one or several fine separation cuts.

Part description

This is a computer control board, consisting of many different materials.  The cut shows how finely resistors, capacitors, etc. on the control board can be cut without being pushed aside.

Part description

The enamelled probe should be separated for testing purposes. In the water jet separation process, the enamel burst. Other separation methods failed completely. The desired result could only be achieved with the diamond wire separation technique (right).

Part description

This special magnet, consisting of many different materials with different properties, should be separated for viewing the bead structure

Part description

This is a car tyre, consisting of rubber compounds, nylon and steel, etc. After the separation cut is made, the exact embedding of the steel belt in the tyre can be seen. 

Part description

This is a motor vehicle (car). Of course, it’s a model! However, the separation cut can also be made through a real car with a corresponding diamond wire saw.

Part description

This is a drink bottle. The machine, the diamond wire and the clamping of the bottle are also decisive for a precise separation cut here. The various wall thicknesses of the bottle can be analysed through the cut.

Part description

The electromotor should be separated centrally through the axis, the magnetic core and the plain bearings

Part description

This is a quartz glass, which must be separated for testing purposes.

Part description

This is a silicon chip, which was separated by a 0.08 mm diamond wire. The voltage was horizontal. The cut-off was terminated by means of a set end stop

Part description

The insulation material manufacturer would like to separate its insulation materials - here rockwool - precisely and cleanly.

Part description

The special cement blocks should be separated with a thin cutting gap of less than 0.3 mm and dimensionally accurate.

Part description

Cardboard can also be cut cleanly, accurately and without large residues using a diamond wire.

Part description

This is a rubber lip, in which the position and connection of the metal insert is to be tested.

Part description

This is a fine 0.1 L champagne glass. The separation cut shows how precise and fine our precision diamond wire saws can cut. In addition to the machine, the diamond wire as well as the sample clamping plays an important role.